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Home » Products » Mica Band Heaters » Ceramic Band Heater

Ceramic Band Heater



Ceramic Band Heater   Next >>

Product Code : 02      Brand Name :Pratik Heat Products

Product Specification

 PHP's Ceramic Band Heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy. As a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both OEM's & End Users, PHP specializes in designing  Mica Band Heaters, Nozzle Heaters & Strip Heaters to your exact specifications.

Depending upon applications PHP Band Heaters are manufactured with high temperature oxidation metal sheath and high grade steatite insulators to withstand high temperatures. A superior grade NiCr resistance wire coil provides uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 5000C. PHP Ceramic  Heaters are also available with various construction styles with special inbuilt Energy saving options.

 

Features:

1.    Available in Chrome Nickel Steel with Power Saving Options.

2.    Special High Grade Steatite Insulators for Superior Thermal Conductivity.

3.    Power saving up to 30%.

4.    Designed for Higher Temperature up to 500oC

5.    Robust Terminal Junction with Specially Designed Protection Cap.

6.    Efficient Heat Transfer even on irregular surfaces in comparison to Mica Band.

7.    Conserves Energy with Improved Heating Efficiency up to 55 Watts per square inch.

8.    Engineered for Longer life with Superior quality Nichrome wire for Uniform Temperature & Maximum Amperage carrying capacity.

9.    Reduces Down time for replacements.

10. Easy installation and removal.

11. Available in various Lead Terminations & Clampings expandable to fit around the Barrel O.D.

 

 

 Applications:

 

  1. Injection Moulding.
  2. Film extruders.
  3. Blow Moulding.
  4. Plastic & Rubber Processing Machinery.
  5. Laboratory Equipment

 

3 Construction Styles:

 

1. Premium-Heat Construction

  • Standard Features
  • Suggested Watt Density 35 to 40 watts/sq. inch
  • Chrome Nickel Steel Sheathing with 4mm thick Heat saving Thermal insulation
  • Single Piece Construction
  • 500 mm long Insulated Metal Braided Flexible Leads.
  • Barrel Nut Type clamping with Terminal Protection Box.
  • Total wall thickness 12mm
  • Min Requirement : I.D. 60mm, width 35mm
  • Also available in two piece construction.

 

2. Power Saver Construction

  • Standard Features
  • Suggested Watt Density 40 to 45 Watts / Sq Inch.
  • Chrome Nickel Steel Sheathed with 16mm thick Twin Insulated Cover
  • Single Piece Construction.
  • 500 mm long insulated Metal Braided Flexible Leads
  • Allen Key Barrel Nut Type clamping with Terminal Protection Box.
  • Total Wall thickness: 25 mm.
  • Also available in two piece construction.
  • Min Requirement : Dia. 75mm, width 75mm

 

3. Power Saver PLUS Construction

  • Standard Features
  • Suggested Watt Density 50 to 55 Watts / Sq Inch.
  • Chrome Nickel Steel Sheathed with Heat Optimizing Insulated Cover.
  • Single Piece Construction.
  • 500 mm long insulated Metal Braided Flexible Leads
  • Barrel Nut Type clamping with Terminal Protection Box.
  • Total Wall thickness : 45mm
  • Min requirement: I.D.: 100mm, Width 100mm.
  • Also available in two piece construction.

 

 

 Technical Data:

  Sheath Material

  Chrome Nickel Steel

  Insulators

  High Grade Steatite Ceramic Insulators (High temperature)

  Heat Saving Thermal Insulation

  Ceramic Fibre (std.)

  Heating Elements (coil)

  NiCr 60:16, NiCr 80:20

  Nominal Wall Thickness

  Premium Heat : 1/2"
  Power Saver : Â
1/2" + 5/8" (Outer Insulation)
  Power Saver PLUS : ½" +
1/2"  ( Outer Insulation)

  Connection

  Fiber Glass Insulated- Metal Braided Flexible Cable

  (std. 12" long) mounted on rigid   screw post terminals

  Voltage Range

  110V - 440V, Single

  Surface Loading

  35-55W / inch2 (depending upon model & application)

  Power Rating

  Depending upon application

  Power Tolerance

  ± 10%

  HV Testing

  1.5 Kv between heating element and sheath

  Insulation Resistance (Cold)

  < 20

M©

  Sheath Temperature

  Up to 500°C maximum (Chrome Nickel Steel sheath)

  Gap Between the Clamping Edge

  5 - 10mm

  Resistance

  +/- 10%

  Width :

  Minimum 30mm and there after multiples of 15mm.
  Minimum 100mm in case of Power saver & Power Saver     

  PLUS      

  Inner Diameter

  Minimum 50mm
  Minimum 75mm incase of Power saver & 100mm for Power Saver PLUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



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Contact Details
11/12, Tankiwala Industrial Estate, Steel Made Compound, Marol, Andheri (E), Mumbai - 400059, Maharashtra, India
Phone : 91-22-29200183/29200189/29204284/29200114
Fax : 91-22-29254309
Mr. Manish Shah (Director)

Mobile : +919967188885
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